The maintenance of carton equipment is undoubtedly a work that must be done well in equipment management. At present, the daily maintenance of many carton enterprises is not carried out in strict accordance with the relevant provisions of equipment maintenance or equipment maintenance instructions. Although there is time for daily maintenance and repair every day, few of them actually implement the work. In addition, the responsibilities of some carton enterprises for equipment maintenance are not clear, and relevant responsible persons have not been assigned to formulate corresponding reward and punishment measures.
What we often see is that if a carton enterprise runs two shifts every day, many employees on duty insist on production even though they know that there is a problem with the machinery and equipment, and resolutely leave the equipment problem to the next production operator. In fact, this behavior is extremely harmful to the equipment. Due to the lack of initiative of the operators to maintain the equipment, they always wait until the machine breaks down before carrying out maintenance, which not only increases the cost, but also delays production. On the other hand, the reason is that the management of the enterprise has a weak concept of equipment maintenance. They only use equipment. As long as the output is produced, they always manage equipment maintenance passively. Sometimes, they do not carry out daily necessary maintenance because the task is urgent.
Is the maintenance of equipment really so important for carton enterprises? The answer is yes. As the saying goes, a small hole cannot be mended. In the past, it will greatly affect the production of enterprises. Good equipment maintenance can reduce equipment failures, improve equipment utilization and create higher economic benefits; On the contrary, high failure rate will increase the maintenance cost and use cost, shorten the service life of equipment, reduce the investment value, and increase the shutdown rate, affecting production.
Establish equipment maintenance standards
In the equipment maintenance system, for the equipment maintenance link, each process or machine should have a record form to record the operation, maintenance and repair of the equipment at any time, such as “equipment operation and maintenance record”, “inspection and repair record”, “fault record”, “inspection record”, “equipment capability approval record”, etc. These records specify the maintenance items that must be carried out every day for the operator, It also left records of daily maintenance, fault occurrence and maintenance.
The preparation and issuance of equipment maintenance procedure documents are just the beginning of equipment maintenance, and some measures are needed to control the implementation. For example, a strict and effective reward and punishment system should be established to link the equipment maintenance cost with the employee’s income, so as to encourage the employees to take the initiative to maintain the equipment; At the same time, supervisors at all levels shall carry out necessary supervision and inspection to finally promote employees to develop good working habits in production.
WELLDOING TRADING Co. Ltd. is a manufacturer + sales and after-sales company, which is mainly engaged in large-scale semi-automatic chain-bar water-based printing machine,automatic flexo printer slotter die cutter stacker machine , high-speed high-definition paper box printing and slotting die-cutting machine, 2 layers corrugated production line, box-sticking machine, Tying Machine ,Automatic Partition Assembler Machine, paper tube making machine, flexo ink printing wastewater treatment machine and so on.
If you are also interested in this machine,please don’t hesitate to contact us:
Overseas manager: Tom Wang
Email:cartonmachine.tomwang@aliyun.com
Phone/Wechat/Whatsapp:+86 13303078975
Post time: Nov-09-2022