In the production process of the cardboard packaging industry, the carton box stitching machine is the core equipment of the subsequent process, and its degree of automation directly affects production efficiency and product quality. The Semi-automatic box stitiching machine, with its high cost-effectiveness and flexible operation, has become an ideal choice for small and medium-sized cardboard box factories.

1、 Technical Principles and Core Configuration

The Semi automatic carton stitching machine adopts a working mode combining mechanical transmission and manual assistance, mainly composed of four parts: feeding mechanism, nail head components, transmission system, and control system. The typical model of Dongguang Honghai Carton Equipment Manufacturing Co., Ltd. adopts a crank connecting rod drive mechanism, and the nail spacing accuracy is controlled by a servo motor, which can achieve a positioning error of ± 0.5mm. The equipment comes standard with a dual nail head design, which can complete up to 120 nail actions per minute, suitable for processing requirements of A1 to A7 standard box types. Compared with fully automatic models, its unique manual feeding system retains production flexibility, and the operator can adjust the feeding pressure in real time according to the thickness of the cardboard (0.5-12mm), which is particularly suitable for small batch and multi variety production scenarios.

The electrical control system generally adopts PLC programming, equipped with a touch screen human-machine interface, and can store more than 20 sets of preset parameters. In terms of safety protection, the dual guarantee of emergency braking device and photoelectric protection system ensures that the equipment complies with the GB/T 15706-2012 mechanical safety standard. It is worth noting that modern semi-automatic models have integrated IoT technology, such as a certain brand of equipment achieving remote fault diagnosis through 4G modules, greatly reducing downtime for maintenance.

2、 Analysis of Market Application Status

According to research data from the China Packaging Federation, about 68% of small and medium-sized cardboard box factories in China currently use semi automatic corrugated box stitching machines. Among them, Dongguang County in Hebei Province, as an important cardboard box machinery industry base, contributes 35% of the country’s production capacity.

3、 Technological evolution and innovation breakthroughs

In recent years, there have been three major technological innovations in semi-automatic nail box machines: firstly, the application of energy-saving technology. A certain brand uses a flywheel energy storage device to reduce peak power consumption, enabling a single device to save more than 2000 kWh of electricity per year; Secondly, there is a trend towards modular design, such as the quick change nail head system launched by Zhiang Machinery, which can complete the conversion from flat wire to round wire within 10 minutes; The third is the popularization of intelligent detection systems, where high-precision sensors can monitor the bending degree of nail feet in real time and automatically trigger quality warnings.

If you are also interested in this machine,please don’t hesitate to contact us:

Overseas manager: Tom Wang

Email:cartonmachine.tomwang@aliyun.com

Phone/Wechat/Whatsapp:+86 13303078975